Battery knowledge · Manufacturing

Calcination

Firing the precursor with a lithium source — lithium carbonate or, for high-nickel materials, lithium hydroxide — at 700–900 °C in kilns to form the layered oxide. Atmosphere and temperature profile control the crystal quality.

Also called
lithiation, sintering of CAM

Example

Manufacturing: an example situation

An electrode can meet coating mass targets but fail adhesion or moisture checks later.

Read Calcination alongside Cathode active material in this context. The lithium-containing compound in the positive electrode — NMC, NCA, LFP or LCO powder — that supplies the cell’s cyclable lithium. It is the most expensive material in most cells and sets the nominal voltage and much of the energy density.

See it in the plant

How the cathode is made, as a labelled cutaway with numbered steps.
Cathode: how the unit works. Drawn by the Lemonergy recycling study for 100 returned NMC 622 packs of 60 kWh through mechanical + hydrometallurgy. The numbers match the steps below. Redraw it for your own fleet in the recycling study ↗
  1. Balance the recipe: NMC 622 is LiNi0.6Co0.2Mn0.2O2. Of the elements that must come from the loop, Mn runs out first, so it sets the batch: 7942 kg.
  2. Co-precipitate: the nickel, cobalt and manganese sulfates are dissolved and precipitated together as a mixed hydroxide precursor, with ammonia controlling particle growth.
  3. Top up: 70.3 kg of Li is bought virgin, which lowers the recycled content of Li.
  4. Fire: the mixture is fired in ceramic trays and it becomes NMC622 cathode, with recycled content Li 88%, Ni 100%, Co 100%, Mn 100%.

Use in Lemonergy

Place operations and quality checks in process order.

This is a reference concept. No executable Lemonergy block has been verified for this term.

References & further reading

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. Current and future lithium-ion battery manufacturing

    Yangtao Liu, Ruihan Zhang, Jun Wang, Yan Wang · iScience · 2021

    Topic background · Electrode preparation, cell assembly, formation and manufacturing trade-offs.