Battery knowledge · Recycling and end of life

Limiting reagent

The reactant that runs out first and so caps how much product a reaction can make, given the fixed proportions of its formula. When recovered metals are made back into cathode, the scarcest element relative to the recipe limits the batch; the others are left over or topped up with new material.

Also called
limiting element

Example

The scarcest element sets the batch

Nickel allows 8120 kg, cobalt 8018 kg and manganese 7940 kg of NMC 622, so manganese limits the batch to 7940 kg.

NMC 622 is LiNi0.6Co0.2Mn0.2O2: w_Ni 0.363, w_Co 0.122, w_Mn 0.113. Lithium is taken as bought, so it does not limit the batch. Losses in precursor making and purity limits are not modelled.

Explore the graph

Each recovered element could make a different amount of cathode on its own; the batch is the smallest of those amounts.

NMC 622 each element could make
NMC 622 each element could makeRecovered nickel (kg) versus NMC 622 cathode (kg). Batch: the lowest; Nickel allows; Cobalt allows; Manganese allows. Interpretation follows the graphs.01,0002,8901,7505,7802,5008,6703,2501.16e+44,000Recovered nickel (kg)NMC 622 cathode (kg)
Batch: the lowestNickel allows (dashed)Cobalt allowsManganese allows

Nickel allows 8120 kg, cobalt 8018 kg and manganese 7940 kg of NMC 622, so manganese limits the batch to 7940 kg.

m_CAM = min( m_Ni / w_Ni , m_Co / w_Co , m_Mn / w_Mn ), w = mass fraction in the cathode

Illustrative model. NMC 622 is LiNi0.6Co0.2Mn0.2O2: w_Ni 0.363, w_Co 0.122, w_Mn 0.113. Lithium is taken as bought, so it does not limit the batch. Losses in precursor making and purity limits are not modelled.

Use in Lemonergy

Distinguish recovered material from a qualified product.

This is a reference concept. No executable Lemonergy block has been verified for this term.

References & further reading

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. Lithium-Ion Battery Recycling

    U.S. Environmental Protection Agency

    Topic background · Battery construction, recycling routes and U.S. waste-management context.

  2. Recycling lithium-ion batteries from electric vehicles

    Gavin Harper et al. · Nature · 2019

    Topic background · Reuse, disassembly and mechanical, hydro-, pyro- and direct recycling routes.