Battery knowledge · Recycling and end of life

Pyrometallurgy

Recycling by smelting whole cells or modules in a furnace, which recovers nickel, cobalt and copper as an alloy but loses lithium, aluminium and graphite to the slag. It is robust to mixed feed and is often the first step before a hydrometallurgical finish. [1]

Example

Recycling and end of life: an example situation

High mass recovery alone does not establish battery-grade purity or refining energy demand.

Read Pyrometallurgy alongside Black mass in this context. The dark powder of mixed electrode materials left after end-of-life cells are discharged, shredded and separated from their casings, foils and separators. It is the traded intermediate that hydrometallurgical refiners buy.

See it in the plant

Recycling plant, 7 units: the smelter + hydrometallurgy line drawn as a factory, with what each unit sends out.
The plant for smelter + hydrometallurgy. Drawn by the Lemonergy recycling study for 100 returned NMC 622 packs of 60 kWh through smelter + hydrometallurgy. Bins fill with the mass each unit sends out. Redraw it for your own fleet in the recycling study ↗

Use in Lemonergy

Distinguish recovered material from a qualified product.

This is a reference concept. No executable Lemonergy block has been verified for this term.

References & further reading

Technical references

  1. Recycling lithium-ion batteries from electric vehicles

    Gavin Harper et al. · Nature · 2019

    Technical reference · Reuse, disassembly and mechanical, hydro-, pyro- and direct recycling routes.

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. Lithium-Ion Battery Recycling

    U.S. Environmental Protection Agency

    Topic background · Battery construction, recycling routes and U.S. waste-management context.